Startups > VulcanForms

VulcanForms

VulcanForms enables precision metal component production at industrial scale domestically.
Series D $566M total Founded 2015 Devens, Massachusetts 211 employees
VulcanForms operates vertically integrated manufacturing facilities combining advanced metal additive manufacturing (laser powder bed fusion), precision machining, automation, and AI-enabled software to produce complex, high-performance metal components at industrial scale. The company serves aerospace, defense, medical device, and industrial customers requiring domestic, secure supply chains and consistent quality. VulcanForms differentiates by operating proprietary end-to-end production facilities rather than selling equipment, enabling faster time-to-production and competitive economics for complex metal parts.
Problem solved
American manufacturers lack domestic, vertically integrated capacity to produce complex metal components at scale with consistent quality and competitive economics.
Target customer
Aerospace, defense, medical device, and industrial manufacturers requiring complex metal components with tight tolerances, consistent quality, domestic supply chains, and production-scale capabilities.
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Founders
J
John Hart
Co-Founder
Professor of Mechanical Engineering at MIT; developed the advanced manufacturing curriculum that led to VulcanForms' founding in 2015.
M
Martin Feldmann
Co-Founder
Former student in Hart's MIT Masters of Engineering program; became research specialist in Hart's lab studying nanomaterials and battery electrodes before co-founding VulcanForms.
Funding history
Series A $50M 2017 Led by Industry Ventures
Series B $100M 2019 Led by Fontinalis Partners
Series C & D $206M July 2022 Led by D1 Capital Partners · Industry Ventures
Series E $220M February 2026 Led by Eclipse, 1789 Capital · Washington Harbour, Fontinalis, IEQ Capital
Total raised: $566M
Industries
Infrastructure Industrial Manufacturing Precious Metals Sustainability
Pricing
Not publicly available. Company operates on B2B contract manufacturing basis with long-term agreements lasting 3-10 years.
Notable customers
Not disclosed. Produces components for medical implants, aerospace and defense contractors, industrial tooling, and tire molds.
Tech stack
jQuery (JavaScript libraries) HTTP/3 WordPress (Blogs) Google Analytics (Analytics) Cloudflare Bot Management (Security) HSTS (Security) Typekit (Font scripts) Adobe Fonts (Font scripts) PHP (Programming languages) jQuery CDN (CDN) Cloudflare (CDN) MySQL (Databases) DoubleClick Floodlight (Advertising) Google Tag Manager (Tag managers) WP Engine (PaaS) iubenda (Cookie compliance) GoDaddy (Hosting)
Website
vulcanforms.com/
Competitors
Xometry
On-demand custom manufacturing platform with supplier network; supports rapid prototyping through high-volume production without minimums, versus VulcanForms' vertically integrated proprietary facilities focused on metal additive manufacturing.
Alloyed
Competitor in metal additive manufacturing space with different operational model than VulcanForms' integrated facility approach.
Caracol AM
Additive manufacturing competitor with distinct positioning from VulcanForms' vertically integrated manufacturing focus.
Why this matters: VulcanForms represents a significant shift toward reshoring advanced manufacturing to the U.S. by building industrial-scale metal additive manufacturing capacity with vertically integrated operations. Led by experienced operators from Tesla and Redwood Materials, the company has raised $566M and achieved a $1B+ valuation, positioning it as a key infrastructure player for American aerospace, defense, and medical device innovation similar to how TSMC transformed semiconductor manufacturing.
Best for: Aerospace, defense, and medical device manufacturers requiring precision metal components at scale with secure domestic production and guaranteed quality consistency.
Use cases
Medical Device Production
Medical device manufacturers producing hip implants and other precision components requiring tight tolerances and consistent quality can achieve faster time-to-market and secure supply chain through VulcanForms' integrated manufacturing. The company's end-to-end workflow from CAD to final inspection eliminates delays from coordinating multiple external suppliers.
Aerospace Component Manufacturing
Aerospace contractors developing advanced aircraft and systems can leverage VulcanForms' laser powder bed fusion technology to produce complex, lightweight metal components at production scale while maintaining domestic manufacturing and supply chain security. The AI-enabled closed-loop control ensures repeatability across large production volumes.
Industrial Tooling and Molds
Industrial manufacturers requiring custom tooling like tire molds can access VulcanForms' precision machining and additive manufacturing combined workflow to reduce lead times and production costs. The company's simulation and real-time sensing capabilities ensure first-pass quality and minimize tooling iterations.
Alternatives
Xometry Choose Xometry for rapid prototyping and on-demand manufacturing across multiple processes with no minimum orders; choose VulcanForms for production-scale metal components requiring vertically integrated capacity and consistent quality.
Traditional Contract Manufacturers Traditional contract manufacturers offer established processes but lack integrated additive manufacturing, AI-driven workflow optimization, and domestic advanced manufacturing scale that VulcanForms provides.
FAQ
What does VulcanForms do? +
VulcanForms operates vertically integrated manufacturing facilities that combine advanced metal additive manufacturing (laser powder bed fusion), precision machining, automation, and AI-enabled software to produce complex, high-performance metal components at industrial scale. The company delivers end-to-end production services from CAD design refinement through simulation, production, inspection, and qualification, enabling faster time-to-production and secure domestic supply chains.
How much does VulcanForms cost? +
Pricing is not publicly available. VulcanForms operates on a B2B contract manufacturing basis with long-term agreements typically lasting 3, 5, or 10 years. Contact the company directly for pricing information.
What are alternatives to VulcanForms? +
Alternatives include Xometry (on-demand manufacturing platform with supplier network for rapid prototyping), Alloyed (additive manufacturing competitor), and traditional contract manufacturers (established but lack integrated additive manufacturing and AI optimization).
Who uses VulcanForms? +
Target customers are aerospace, defense, medical device, and industrial manufacturers requiring precision metal components with tight tolerances, consistent quality, and domestic secure supply chains. The company has secured large multi-billion dollar commercial programs across these verticals but does not disclose specific named customers.
How does VulcanForms compare to Xometry? +
VulcanForms is a vertically integrated facility operator focused on metal additive manufacturing at production scale with proprietary technology and domestic U.S. supply chain control. Xometry is an on-demand platform connecting buyers with a network of external suppliers across multiple manufacturing processes (CNC, 3D printing, sheet metal, injection molding), enabling rapid prototyping without minimums. Choose VulcanForms for production-scale precision metal components; choose Xometry for flexible rapid prototyping across multiple processes.
Tags
metal additive manufacturing laser powder bed fusion contract manufacturing industrial production aerospace defense medical devices domestic supply chain vertical integration advanced manufacturing